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WIKICROOK

High-voltage isolation

Design measures that keep dangerous voltages separated from the user and nearby circuits.

High-voltage isolation is the set of design measures that keep dangerous voltages separated from a user, low-voltage logic, and nearby metalwork. It is essential anywhere a device mixes mains power, ignition circuits, display tubes, motors, or other sources that can exceed safe touch limits.

In cyber security and hardware security, isolation matters because compromised or poorly designed devices can expose operators to shock, damage connected equipment, or create unexpected fault paths between systems. Good isolation uses adequate creepage and clearance distances, insulated barriers, optocouplers, transformers, isolated DC-DC converters, fuses, and grounded enclosures. Defenders also verify that high-voltage sections remain physically separated from USB, debug, and network interfaces, so a failure in one part does not propagate into the rest of the system. In practice, isolation is one of the simplest ways to turn a risky electrical design into something that is safer to build, test, and maintain.

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